Industrial Flooring

Polyurethane Based Flooring Systems

Monneli Epofloor P2500

Flexible, Skid-Proof, Watertight Protection Flooring System

Uses
EPOFLOOR P2500 is a multi-layer deck protection system recommended for floors that requires durable abrasion-resistant finish, such as:
Car parks
Driveways and ramps
Industrial manufacturing units
Warehouses
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Technical Information
Product Description

EPOFLOOR P2500 is a specially formulated polyurethane-based traffic deck system comprising a primer, waterproof fairing coat and a UV resistant wearing course specifically designed to create a remarkable protection for both new and existing heavily trafficked areas.

Advantages
  • Excellent resistance to wide range of chemicals.
  • Impervious seamless finish
  • Durable and low maintenance cost
  • Excellent UV Resistance
  • Flexible with superior skid resistance
  • Available in wide variety of colors
Packaging, Coverage / Consumption

 

  Packaging
    PRIMER POXY         15 Liter pail    
  EPOFLOOR E250     15 Liter pail  
  QUARTZO No. 2     25 kg bag  
  SOLVENTE 10     20 Liter pail  

 

  Consumption
    PRIMER PU         6-8 m²/Liter depending on surface texture and porosity    
  EPOFLOOR E250     4-5 m²/Liter  
  QUARTZO No. 2     4 m²/Liter  
  EPOFLOOR UV2     0.4 kg/m²   
Shelf Life & Storage

Storage:

Store the product in dry closed place with temperature between +10ºC to +35ºC. Storage above this temperature may reduce shelf life. In closed containers and in dry environment, the products maintain its stability for 12 months.

Technical Properties
PROPERTIES RESULTS
PRIMER POXY  
Appearance  Liquid
Color  Amber
Mix density at 25°C  0.96 kg/L 
Pot-life time at 25°C 90 minutes
Re-coatable after 8 hours at 30ºC
Bonding strength Greater than cohesive strength of concrete substrate
EPOFLOOR E250 
Appearance Liquid coating
Color See color chart (Special colors are available on request)
Viscosity at 25°C 1500 MPas
Density at 25°C 1.42 kg /L
VOC 8.0 g/L
Solid content 100%
Pot-life time at 25°C 60 minutes
Bond strength (ASTM D 4541) 2.0N / mm2 Concrete failure
Compressive strength (ASTM C 579) 72 N / mm²
Flexural strength (ASTM C 580) 36 N / mm²
Tensile strength (ASTM C 307) 20 N / mm²
Abrasion resistance (ASTM D 4060) 68 mg, 1000 cycles
Water absorption (BS EN 12390) 0.05%
Open to vehicular traffic at 25°C 48 hours
Service temperature -5°C to +80°C
EPOFLOOR UV2 
Appearance Liquid coating
Color See color chart (Special colors are available on request)
Density at 25°C 1.2 kg/L
Adhesion strength (ASTM D4541) >2.5N/mm²
Abrasion resistance (ASTM D4060) 120mg/1000 cycles
Pot life at 25°C 60 min
All values are subject to 5-10% tolerance
Application Information
Instructions for use

 

  SYSTEM COMPONENTS  
    PRIMER POXY          Solvent based epoxy primer    
  EPOFLOOR E250     High performance epoxy floor coating  
  QUARTZO No. 2     Graded aggregate (0.3-0.9mm)  
  EPOFLOOR UV2     Two component UV stable, wear resistant polyurethane coating  

Substrate preparation

The surface should be sound, clean, dry and free from loose and flaking materials, efflorescence, laitance, curing compounds, dirt, oil, grease or other contaminants. Mechanical methods like grinding or grit/captive blasting in order to provide a suitable profiled open textured surface is strongly recommended.

New concrete or cementitious surfaces should be at least 28 days old and have moisture content not exceeding 5%. Old or existing floor should be refurbished mechanically to ensure clear sound substrate.

Surface irregularities and blow holes shall be repaired with EPOFINISH C, a solvent free epoxy resin repair mortar.

Allow the applied material to harden. After all preparation is complete, ensure dust is removed from the surface using an industrial vacuum.

Application

Priming

In many cases, priming is not required provided that the substrate is sound and non-porous. Substrates that are porous should be primed with PRIMER POXY, a solvent based epoxy primer. Apply the primer to the prepared substrate at a wet film thickness of 100-150 microns. For highly porous substrates, two coats can be applied.

Broadcast QUARTZO No. 2 at a rate of 0.4 to 1.0 kg/m2 while the primer is still wet. Allow the applied product to cure for 16 hours. Remove the excess sand. Remove loose or prominent particle using a trowel then clean the substrate with a vacuum.

Intermediate Coat

Apply EPOFLOOR E250 mixed product on the primed surface with a wet film thickness of 200-250 microns.
Allow the product to cure for 12-16 hours.

UV Top Coat

To provide a UV resistant coating to the system and to enhance durability performance, apply one coat of EPOFLOOR UV2 at a wet film thickness of 140 microns. Allow curing for a period of 24 hours prior to opening for traffic.

Cleaning

Clean tools with SOLVENTE 10 promptly before material hardens. Cured material must be mechanically removed.

Recommendations

  • EPOFLOOR P2500 should be applied to the prepared floor after a curing of 28 days or more has elapsed.
  • EPOFLOOR P2500 should not be applied to the following substrates: damp substrates, asphalt, PVC tiles or sheets, hardboard / chipboard.
  • Do not apply EPOFLOOR P2500 when the humidity exceeds 90%.
  • Make sure that the substrate temperature is +3°C higher than the dew point.
Additional Information
Health & Safety

Avoid contact with skin & eyes. Protective clothing such as gloves & safety goggles should be worn during application. Treat any splashes to the skin or eyes with fresh water immediately.

Should the product be accidentally swallowed, do not induce vomiting, but call for medical assistance immediately. Ensure adequate ventilation at site and avoid inhalation of vapours.

Important note

The information in this Technical Data Sheet is based on Colmef Monneli’s experience. Colmef Monneli does not accept any liability arising from the use of its products as it has no direct or continuous control over where or how its products are applied. All Colmef Monneli’s Data Sheets are updates on regular basis. It is the user’s responsibility to obtain the latest version.

additional materials
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Technical Properties Sheet
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RANDOM PRODUCT
Monneli Epofinish F

Fairing Coat Solvent Free Epoxy Mortar (3mm or less)

Uses
EPOFINISH F is designed to provide repairs to surfaces in different situations, such as:
Crack repairs in structural components, like bridges, industrial structures, columns, beams, foundations, walls and floors slabs
Filling pinholes prior to over coating
General re-profiling over large areas
Dowel bars anchoring
Bolt pocket, filling
Used as adhesive to fix slip brick to concrete
Repair surface defects on steel bridges bearings
Used as bedding mortar for bridge beams or steel bridges bearing
Used as mortar bedding in manhole chambers
General re-profiling over large areas
Connected products
Monneli Epofinish C

Fairing Coat Solvent Free Epoxy Mortar

Monneli Primer Poxy

Solvent Based Epoxy Primer

Monneli Solvente 10

Thinner / Cleaning Solvent

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