Concrete Repair

Epoxy Based Repair Products

Monneli Epofinish Ultra

Fairing Coat Solvent Free Epoxy Mortar (1mm or less)

Uses
EPOFINISH ULTRA is designed to provide repairs to surfaces in different situations such as:
Fine crack repairs in structural components, like bridges, industrial structures, columns, beams, foundations, walls and floor slabs
Filling pinholes prior to over coating
General re-profiling over large areas
Dowel bars anchoring
Bolt pocket, filling
Used as adhesive to fix slip brick to concrete
Repair surface defects on steel bridges bearings
Used as bedding mortar for bridge beams or steel bridges bearing
Used as mortar bedding in manhole chambers
General re-profiling over large areas
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Technical Information
Product Description

A solvent free, two components, easily workable epoxy mortar. EPOFINISH ULTRA is based on a combination of epoxy resin and specially selected fine fillers.

EPOFINISH ULTRA becomes a cosmetic mortar that could be applied directly to fill in pores, blemishes over concrete, and seal cavities & fine cracks in structural components. It is also used for pin hole filling prior to application of epoxy coating.

Advantages
  • Exceptionally smooth finish
  • Non shrink, solvent free product
  • High mechanical strength, abrasion and impact resistance
  • High chemical resistance against oils, greases, salt, petroleum and mild acids and alkalis, sewage, ammonia
  • High corrosive resistance
  • Excellent adhesive to concrete substrates
  • Low viscosity, non-slump. Can be easily applied on vertical and overhead surfaces
  • Pre-measured proportions, easy to mix and apply
Packaging, Coverage / Consumption

Packaging:

EPOFINISH ULTRA is supplied in 6kg kit

Shelf Life & Storage

Storage:

Store in original, unopened pack in covered, dry store. Avoid direct exposure to sunlight. Do not keep in stores with temperature less than +5°C or more than +30°C. It has a shelf life of 12 months if stored as recommended.

Colors
Light grey
Technical Properties
PROPERTIES RESULTS
Color Light grey
Wet density at 25°C  1.65 kg/L 
Solid content  100%
VOC  5 g/L
Pot life at 25°C  >60 minutes
Compressive strength 7 days (ASTM C579) 40 N/mm2
Flexural strength (ASTM C580)  8 N/mm2 
Tensile strength (ASTM BS6319 Pt. 7) 10 N/mm2 
Over coating time After 24 hours
Chemical resistance Resistant to oils, bleach, fats, petrol, sea water, dilute mineral acids and solvents , sewage, urine, sulphur gases, ammonia
All values are subject to 5-10% tolerance
Application Information
Instructions for use

Substrate Preparation

The substrate must be clean, sound, free from grease, friable material, curing compound, etc. Dust should be removed by brush or compressed air.
All necessary repairs for wide cracks, degraded concrete, expansion joints, etc. should be made using one of the recommended range of concrete repair products before start to apply EPOFINISH ULTRA.

Mixing
Stir the hardener and base separately. Empty the hardener content into the base container and mix the two components thoroughly, till a uniform homogeneous paste is obtained. For perfect mixing, a low speed electric motorattached with a suitable paddle is recommended.

Application
Apply the mixed product using a trowel, scraper or filling knife. EPOFINISH ULTRA is a thixotropic workable product which makes it easier to obtain a smooth finished surface. Once the applied layer is cured, abrade slightly and clean from dust using compressed air before applying epoxy coating or finishing paint. EPOFINISH ULTRA is designed to filling pin holes and to re-profiling and leveling irregularities in concrete surfaces prior to applying any epoxy coating system. Application thickness depends on substrate profile. The range of thickness will vary from feather edge up to a maximum of 1 mm.

Cleaning
Tools and equipment should be cleaned with SOLVENTE 10 immediately after use. Hardened material should be removed mechanically. Spillages should be absorbed with sand or sawdust and disposed of in accordance with local regulations.

Recommendations

  • Do not use during rainy days or if temperature is less than +5°C.
  • Application should not be carried out when atmosphere humidity exceeds 90%, or when the surface to be coated is less than +3°C above the dew point.
Additional Information
Health & Safety

During application, wear appropriate protective clothing, goggles, gloves and respiratory equipment if necessary. In case of contact with skin, rinse with water and again wash thoroughly with soap and water. In case of contact with eyes, rinse with plenty of water and seek medical advice accordingly. If ingested, obtain medical attention immediately. Do not induce vomiting.

Important note

The information in this Technical Data Sheet is based on Colmef Monneli’s experience. Colmef Monneli does not accept any liability arising from the use of its products as it has no direct or continuous control over where or how its products are applied. All Colmef Monneli’s Data Sheets are updates on regular basis. It is the user’s responsibility to obtain the latest version.

additional materials
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Technical Properties Sheet
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