Industrial Flooring

Polyurethane Based Flooring Systems

Monneli Epofloor P 1200

Waterproofing and Protective, Polyurethane Based Traffic Deck Coating System

Uses
Car park decks
Ramps
Loading bay areas
Production & assembly halls
Hospitals
Schools
Warehouses
Service corridors
Aircraft hangers
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Technical Information
Product Description

EPOFLOOR P 1200 is a multi-layer, UV resistant, flexible Polyurethane based system for the protection of concrete floors subject to high levels of traffic, impact and abrasion.

Advantages
  • Seamless and water tight
  • Durable, low maintenance
  • High mechanical strength and abrasion resistance
  • Flexible system which reduces the risk of cracking
  • Good chemical resistance for mild acid and alkali
Packaging, Coverage / Consumption

PRIMER PU - 15 Liter pail
EPOFLOOR P 360 - 15 Liter pail
EPOFLOOR P 440 - 15 Liter pail
QUARTZO NO. 2 - 25 kg bag
SOLVENTE 10 - 20 Liter pail

 

System Components

 

  • PRIMER PU: Single Component Polyurethane Primer
  • EPOFLOOR P360: Two Component self levelling solvent free tough floor coating
  • EPOFLOOR P440: Two Component Aliphatic PU tough coat
  • QUARTZO 2: Graded Aggregate (0.3 – 0.9 mm)

 

System Thickness

 

From 1.5 mm – 2.5 mm

Shelf Life & Storage

Store the product in dry closed place with temperature between +10 ºC to +35ºC. Storage above this temperature may reduce shelf life. In closed containers and in dry environment,

Technical Properties
PRIMER PU
Appearance

Clear Liquid Coating

Color

Amber

Density at 25°C

0.95 kg/L

Adhesion Strength

Greater than cohesive strength of typical good quality concrete substrate

Recoating interval at 25°C

6 – 12 hours

EPOFLOOR P 360
Appearance

Liquid coating

Color

Grey, light grey, red, green, blue (further colors are available on request)

Density at 25°C

1.45 kg/L

VOC

12.0 g/L

Solid Content

100%

Viscosity at 25°C, 50 s-1

8,000 mpAs

Elongation (ASTM D412)

Up to 40%

Tensile Strength (ASTM D412)

25 N/mm2

Tear Strength (ASTM D 624)

> 40 N/mm2

Compressive Strength (ASTM C 579)

50 N/mm2

Adhesion Strength

> 2.5 N/mm2

Shore D Hardness

75

Full Cure Time

7 days

Recoating interval

12 – 24 hours

Working Time

> 30 min

Permissible ambient and substrate temperature

+8°C - 30°C

Maximum Permissible RH

75%

EPOFLOOR P 440
Appearance

Liquid coating

Color

Refer to Colmef Color Chart

Density at 25°C

1.25 kg/L

Application Information
Instructions for use

Priming

Apply PRIMER PU, a high performance Polyurethane primer using a suitable roller at the rate of 5-6m²/Liter depending on the substrate profile and porosity.

The primer should be left to achieve a tack-free condition for 6 – 8 hours before applying the top coat. If the substrate is excessively porous, a second coat of primer shall be applied again.

Intermediate Coat (Smooth Finish)

Mix components A and B of EPOFLOOR P 360 together adding 15 kg QUARTZO NO. 2 whilst mixing for a minimum of 2 minutes, using a slow speed electric mixer at 300-400 rpm. Work the mixed products round the mixing pail to ensure it scrapes the side and bottom of the pail.

Pour the material onto the primed surface in pools or as a long strip at a consumption rate of 2.5-4kg/ m2. Spread the mixture on the floor with the use of trowel, pin screed or notched trowel.

Roll the material within 5 minutes after it is leveled in order to release trapped air using a spike roller. Allow to cure for 12 hours at 25°C before allowing light traffic.

Top Coat

To provide a UV resistant coating to the system and to enhance durability performance, apply one coat of EPOFLOOR P440 at a rate of 0.10-0.12 kg/ m2 per coat.

Intermediate Coat (Rough Finish, Anti-Slip)

Apply EPOFLOOR P 360 mixed product on the primed surface at a rate of 2.5-3kg/ m2 Once the product is leveled, broadcast QUARTZO NO. 2 at a rate of 2 to 3 kg/m2.

Allow the applied product to cure (minimum 5 hours), then remove the excess sand. Remove the prominent particle using a trowel then clean the substrate with a vacuum. Apply one more coat of EPOFLOOR P 360 at a rate of 2.5-4kg/ m2

Top Coat

To provide a UV resistant coating to the system and to enhance durability performance, apply one coat of EPOFLOOR P 440 at a rate of 0.10-0.12 kg/ m2

Recommendations

  • EPOFLOOR P 1200 should be applied to the prepared floor after a curing of 28 days or more has elapsed.
  • EPOFLOOR P 1200 should not be applied to the following substrates: damp substrates, asphalt, PVC tiles or sheets, hardboard / chipboard
  • Do not apply EPOFLOOR P 1200 when the humidity exceeds 90%
  • Make sure that the substrate temperature is 3°C higher than the dew point

Cleaning

Clean tools with SOLVENTE 10 promptly before material hardens. Cured material must be mechanically removed.

Surface Preparation

The surface should be sound, clean, dry and free from loose and flaking materials, efflorescence, laitance, curing compounds, dirt, oil, grease or other contaminants. Mechanical methods like grinding or grit/captive blasting in order to provide a suitable profiled open textured surface is strongly recommended.

New concrete or cementitious surfaces should be at least 28 days old and have moisture content not exceeding 5%. Old or existing floor should be refurbished mechanically to ensure clear sound substrate.

Surface irregularities and blow holes shall be repaired with EPOFINISH C, a solvent free epoxy resin repair mortar. Allow the repair material to harden.

Expansion joints shall be repaired using EPOMORT HS, a High strength solvent free epoxy mortar.

After all preparation is complete, ensure dust is removed from the surface using an industrial vacuum.

Additional Information
Health & Safety

Avoid contact with skin & eyes. Protective clothing such as gloves & safety goggles should be worn during application. Treat any splashes to the skin or eyes with fresh water immediately.

 

Should the product be accidentally swallowed, do not induce vomiting, but call for medical assistance immediately. Ensure adequate ventilation at site and avoid inhalation of vapours.

Important note

The information in this Technical Data Sheet is based on Colmef Monneli’s experience. Colmef Monneli does not accept any liability arising from the use of its products as it has no direct or continuous control over where or how its products are applied. All Colmef Monneli’s Data Sheets are updates on regular basis. It is the user’s responsibility to obtain the latest version.

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