Industrial Flooring

Polyurethane Based Flooring Systems

Monneli Epofloor P 2500

Flexible, Skid-Proof, Watertight Protection Flooring System

Uses
Car parks
Driveways and ramps
Industrial manufacturing units
Warehouses
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Technical Information
Product Description

EPOFLOOR P2500 is a specially formulated polyurethane-based traffic deck system comprising a primer, waterproof fairing coat and a UV resistant wearing course specifically designed to create a remarkable protection for both new and existing heavily trafficked areas.

Advantages

Excellent resistance to wide range of chemicals.

Impervious seamless finish

Durable and low maintenance cost

Excellent UV Resistance

Flexible with superior skid resistance

Available in wide variety of colors

Packaging, Coverage / Consumption
  • PRIMER POXY - 15 Liter pail
  • EPOFLOOR E250 - 15 Liter pail
  • EPOFLOOR UV2 - 15 Liter pail
  • QUARTZO NO. 2 - 25 kg bag
  • SOLVENTE 10 - 20 Liter Pail

 

System Components

 

PRIMER POXY: Solvent Based Epoxy Primer
EPOFLOOR E250: High Performance Epoxy Floor Coating
QUARTZO NO. 2: Graded Aggregate (0.3-0.9 mm)
EPOFLOOR UV 2: Two Component U.V stable, wear resistant Polyurethane Coating

 

Consumption

 

  • PRIMER POXY: 5-6 m2/Liter depending on surface texture and porosity
  • EPOFLOOR E250: 4-5 m2/Liter
  • EPOFLOOR UV2: 4 m2/Liter
  • QUARTZO NO. 2: 0.4 kg/m2
Shelf Life & Storage

Store the product in dry closed place with temperature between +10ºC to +35ºC. Storage above this temperature may reduce shelf life. In closed containers and in dry environment, the products maintain its stability for 12 months.

Technical Properties
PRIMER POXY
Appearance

liquid

Color

Amber

Mix Density at 25°C

0.96 kg/L

Pot-life time at 25°C

90 minutes

Recoatable after

8 hours at 30ºC

Bonding Strength

Greater than cohesive strength of concrete substrate

EPOFLOOR E250
Appearance

liquid coating

Color

Refer to Colmef Color Chart

Viscosity at 25°C

1500 MPas

Density at 25°C

1.42 kg /L

VOC

8.0 g/L

Solid Content

100 %

Pot-life time at 25°C

60 minutes

Bond strength (ASTM D 4541)

2.0 N / mm² Concrete Failure

Compressive strength (ASTM C 579)

72 N / mm²

Flexural strength (ASTM C 580)

36 N / mm²

Tensile strength (ASTM C 307)

20 N / mm²

Abrasion Resistance (ASTM D 4060)

68 mg, 1000 cycles

Water Absorption (BS EN 12390)

0.05%

Open to vehicular traffic at 25°C

48 hours

Service Temperature

-5°C to +80°C

EPOFLOOR UV2
Appearance

Liquid Coating

Color

See Color Chart (Special colors are available on request)

Density at 25°C

1.2 kg/L

Adhesion Strength (ASTM D4541)

> 2.5N/mm²

Abrasion Resistance (ASTM D4060)

120mg/1000 cycles

Pot life at 25°C

60 min

Application Information
Instructions for use

Primer

In many cases, priming is not required provided that the substrate is sound and non-porous. Substrates that are porous should be primed with PRIMER POXY, a solvent based epoxy primer. Apply the primer to the prepared substrate at a wet film thickness of 100-150 microns. For highly porous substrates, two coats can be applied.

Broadcast QUARTZO No. 2 at a rate of 0.4 to 1.0 kg/m2 while the primer is still wet. Allow the applied product to cure for 16 hours. Remove the excess sand. Remove loose or prominent particle using a trowel then clean the substrate with a vacuum.

Intermediate Coat

Apply EPOFLOOR E250 mixed product on the primed surface with a wet film thickness of 200-250 microns.
Allow the product to cure for 12-16 hours.

UV Top Coat

To provide a UV resistant coating to the system and to enhance durability performance, apply one coat of EPOFLOOR UV2 at a wet film thickness of 140 microns. Allow curing for a period of 24 hours prior to opening for traffic.

Cleaning

Clean tools with SOLVENTE 10 promptly before material hardens. Cured material must be mechanically removed.

Recommendations

  • EPOFLOOR P 2500 should be applied to the prepared floor after a curing of 28 days or more has elapsed.
  • EPOFLOOR P 2500 should not be applied to the following substrates: damp substrates, asphalt, PVC tiles or sheets, hardboard / chipboard
  • Do not apply EPOFLOOR P 2500 when the humidity exceeds 90%
  • Make sure that the substrate temperature is +3°C higher than the dew point
Surface Preparation

The surface should be sound, clean, dry and free from loose and flaking materials, efflorescence, laitance, curing compounds, dirt, oil, grease or other contaminants. Mechanical methods like grinding or grit/captive blasting in order to provide a suitable profiled open textured surface is strongly recommended.

New concrete or cementitious surfaces should be at least 28 days old and have moisture content not exceeding 5%. Old or existing floor should be refurbished mechanically to ensure clear sound substrate.

Surface irregularities and blow holes shall be repaired with EPOFINISH C, a solvent free epoxy resin repair mortar.

Allow the applied material to harden. After all preparation is complete, ensure dust is removed from the surface using an industrial vacuum.

Additional Information
Health & Safety

Avoid contact with skin & eyes. Protective clothing such as gloves & safety goggles should be worn during application. Treat any splashes to the skin or eyes with fresh water immediately.

Should the product be accidentally swallowed, do not induce vomiting, but call for medical assistance immediately. Ensure adequate ventilation at site and avoid inhalation of vapours.

Important note

The information in this Technical Data Sheet is based on Colmef Monneli’s experience. Colmef Monneli does not accept any liability arising from the use of its products as it has no direct or continuous control over where or how its products are applied. All Colmef Monneli’s Data Sheets are updates on regular basis. It is the user’s responsibility to obtain the latest version.

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